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Process Piping Systems
Mississauga, ON
(Mar 29 - Apr 1, 2010)
Course Code: 00-0327-2065
After Participating In The Seminar, You Will Be Able To:
• apply the design fundamentals of process piping systems
• benefit from the knowledge gained from the course about the role of valves and pumps in the effective operation of process piping systems
• select pipes suitable for the fluid flow in your process using the insight gained in the course about the pipe characteristics
• conduct more effectively preventive maintenance, inspection, testing and repair of process piping systems
• follow the ASME, ANSI and CSA codes and standards in design, maintenance and operations
• develop the pipe layout using the best practices
• use the knowledge of computer software for pipe stress analysis
• carry out in-service inspections
• troubleshoot with confidence problems in your piping system
• optimize your insulation and heat tracing system
Description
The productivity of a process plant depends as much on the piping system as it does on all other plant equipments. As a result it is essential that the piping must be efficiently designed, well maintained and, when required, repaired in an effective and timely manner.
This course will present information on the design of an efficient process piping system and code requirements. Sessions on piping system related subjects, such as valves and actuators, pumps, insulation, inspection and maintenance, piping failure etc. are also be presented. Case studies and workshops are a part of the course.
Objective
To provide participants with a comprehensive understanding of good piping design practices and piping system maintenance fundamentals.
Who Should Attend
Process engineers, project managers, design engineers, equipment and operating engineers, consultants, contractors and technologists responsible for specifying process piping systems.
The course will be of particular interest to individuals responsible for piping systems in industries such as power, brewing, food, chemical, petrochemical, petroleum, plastics and polymers, pharmaceutical, pulp and paper and water treatment.
Program Outline
Instructor: Gee Sham, Ontario Hydro
Day 1
Welcome, Introduction, Workshop Preview, Learning Outcomes and the Assessment Method
Codes and Standards
• Development of codes and standards
• ASME, ANSI Standards, Piping and Pressure Vessel Code
• CSA standards. Boiler and Pressure Vessel Act
• Provincial regulators
Pipe
• Method of production, property of pipe
• Material selection
Flow of Fluid and Friction Loss
• Factor that affects the optimum pipe sizing
• Pipe sizing and pressure drop of incompressible fluid
• Flow of fluid through piping components
Day II
Pipe Joints
• Flanged
• Welded
• Soldered and brazed
• Threaded
• Commonly used pipe joints and fittings
Mechanical Design of Piping System and Wall Thickness Calculation
• Piping under internal pressure
• Stress in a piping system
• Wall thickness calculation
• Fittings and joints
Pipe Support
• Types of pipe support
• Size a spring hanger
• Inspection and maintenance
Day II
Flexibility Calculation and Stress Analysis
• Expansion and stress
• Allowable stress, code requirement
• Stress intensification factor
• General flexible requirement
• External loading on piping system
• Stress analysis software
Acoustic Vibration, Pressure Transient, Vibration, Erosion Corrosion
• Pressure surge, water hammer
• Vibration
• Erosion corrosion in a piping system
A Brief Discussion on Valves
A Brief Discussion on Pumps
Piping System Layout
• Requirements
• Guide line for system layout
Day IV
Piping System Layout (Continued)
• Piping drawings
• CAD software
Heat Tracing
• Heat tracing components
• Heat tracing installation
• Heat tracing operation
• Heat tracing sizing
• Heat tracing troubleshooting
Piping Inspection
• Ultrasonic
• Radiography
• Liquid penetration
• Magnetic particle
• Eddy current testing
• Inspection program
• Ice plug and expansion plug
Pipe Failure Case Studies, Failure Analysis
Practice Problem
Questions and Answers and Feedback to Participants on Achievement of Learning Outcomes
There will be a one-hour lunch break each day in addition to a refreshment and networking break during each morning and afternoon session.
Daily Schedule:
8:00 Registration and coffee (first day only)
8:30 Session begins
12:00 Lunch
4:30 Adjournment
2.4 CEU / 24 PDH
Faculty
Gee Sham
Gee Sham, B.Eng. (Mech.), is a Senior Technical Engineer with Ontario Hydro, bringing with him experience in the areas of piping design, piping and piping supports/restraints, piping stress analysis, system flow design, and plant layout. He has provided expertise as a consultant in the field of mechanical and piping engineering, and he has been active as an instructor in piping - related courses.
The fee for this course is $2,395 + Taxes. If you register after February 26, 2010 the fee increases to $2,565 + Taxes.
Venue Information
EPIC Learning Center
5759 Coopers Avenue
Mississauga, ON L4Z 1R9
1-888-374-2338
Similar seminars being held on the following dates and locations:
On-Site Program
EPIC programs can also be delivered on-site at your premises. For more information on our on-site program, please contact Tim Chugh at 1-888-374-2338 ext. 242 or by email at tchugh@epic-edu.com.
Group Discounts, Cancellations And Withdrawals
Registration covers all program materials, refreshments during breaks and lunch but excludes accommodation. For organizations sending more than one participant, the following discounts to the course fee apply: 10% discount to the second, 15% to the third, 20% to the fourth and 25% to the fifth and subsequent registrations.
To withdraw from a course, you must send your request in writing with the official receipt to our office:
• Fifteen or more business days in advance: full refund less $50.00 administration charge.
• Five to fourteen business days in advance: non-refundable credit of equal value for any future EPIC seminar within one year.
Credits are transferable within your organization.
In case of an unexpected event occurring after this time, you may send someone else to take your place without any additional cost. If a speaker is not available due to unforeseen circumstances, another speaker of equal ability will be substituted. EPIC reserves the right to cancel or change the date or location of its events. EPIC's responsibility will, under no circumstances, exceed the amount of the fee collected. EPIC is not responsible for the purchase of non-refundable travel arrangements or accommodation or any associated cancellation/ change fees. To avoid any fees or charges, please call to confirm that the course is running before confirming travel arrangements and accommodations.
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